Posts Tagged exhausts systems

Why You Need a Performance Exhaust

To ensure car manufacturers meet the expectations of the mainstream customer, many of today’s cars leave the factory with low-velocity, ultra-quiet exhaust systems. As a result, exhaust flow (along with power and torque) is restricted. But our performance exhaust systems release this stranglehold on your engine. By using patented technology to boost exhaust flow velocity, our exhausts systems unleash the power and optimize your cars performance.

What’s more, you will gain a non-raspy distinctive euro exhaust note. And while stock exhaust systems tend to discolor and lose their showroom appearance quickly, our systems ads fine motorsport styling to your vehicle, designed to endure years of heavy use. Precision manufacturing using aircraft quality T-304 stainless steel prevents corrosion, and keeps your exhaust system looking new. Each system includes a variety of trademark engineering enhancements. Including ultra-smooth mandrel bends for maximum flow and power.

Sport Exhaust Systems:

If you are interested in modifying you VW/Audi for better performance, the exhaust system should be the first step. A good sport exhaust will provide more power for the money than any other modification you can consider. Plus, a sport exhaust makes your car sound that much better. Usually, both horsepower and mileage go up when you upgrade the exhaust.

Note: Failure to change the exhaust before making other performance modifications can hurt performance. Some cam and chip upgrades just do not work properly without upgrading the exhaust system.

The cast iron dual outlet manifold lasts and lasts and is quieter than a tubular header. In most cases, your stock cast iron exhaust manifold or a cast euro-manifold will offer excellent results when used with a Techtonics Tuned downpipe or euro-downpipe and sport exhaust system. (The exceptions to this are the ‘82 & up Scirocco, ‘83-’84 GTI/GLI single outlet manifolds.) The difference in power output between the best headers and the stock or euro-manifold/Techtonics Tuned downpipe combination is quite small.

Techtonics Tuning has a downpipe for use on the early VW’s with stock catalytic converters. A direct replacement on early cars with a stock dual outlet manifold or cars that have been fitted with the dual outlet manifold, this downpipe will “keep you legal” while adding about 8% more horsepower to a stock motor. Something else to consider: Due to the rocking motion of a transverse mounted engine, it is difficult to make a header that will hold up well. Tubular headers just do not last for most people.

BBM is very pleased to offer you Techtonics Tuned Exhaust for the earlier VW’s. This system doesn’t make as much “advertised” horsepower as our competitors claim their’s does. However, in terms of “real” dyno tested power Techtonics Tuning systems have the competition marking their words.

Another plus for the TECHTONICS TUNED exhaust is that all parts for the system are available separately. How do they fit? With more than 20 years of refinement TT systems fit better than the competitions. All systems have a resonator as well as a muffler to dampen out harsh sound levels.

Stainless Steel Exhaust Systems:

Simply the best fitting and longest lasting exhaust system available for your VW. With over 20 years of refinement and upgrading we are able to offer a * Limited Lifetime Warranty on all stainless steel cat back exhaust systems. Our latest systems are made of 304 stainless steel. This includes the tubing, clamps, resonator, and muffler. Perfect for “salt belt” dwellers. Nobody gives you the options that TT offers. You can choose the sound level by ordering the system with 0,1 or 2 resonators (available for the Mk2, Mk3, Passat 16V & Corrado G-60).

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Why You Need a Performance Exhaust

To ensure car manufacturers meet the expectations of the mainstream customer, many of today’s cars leave the factory with low-velocity, ultra-quiet exhaust systems. As a result, exhaust flow (along with power and torque) is restricted. But our performance exhaust systems release this stranglehold on your engine. By using patented technology to boost exhaust flow velocity, our exhausts systems unleash the power and optimize your cars performance.

What’s more, you will gain a non-raspy distinctive euro exhaust note. And while stock exhaust systems tend to discolor and lose their showroom appearance quickly, our systems ads fine motorsport styling to your vehicle, designed to endure years of heavy use. Precision manufacturing using aircraft quality T-304 stainless steel prevents corrosion, and keeps your exhaust system looking new. Each system includes a variety of trademark engineering enhancements. Including ultra-smooth mandrel bends for maximum flow and power.

Sport Exhaust Systems:

If you are interested in modifying you VW/Audi for better performance, the exhaust system should be the first step. A good sport exhaust will provide more power for the money than any other modification you can consider. Plus, a sport exhaust makes your car sound that much better. Usually, both horsepower and mileage go up when you upgrade the exhaust.

Note: Failure to change the exhaust before making other performance modifications can hurt performance. Some cam and chip upgrades just do not work properly without upgrading the exhaust system.

The cast iron dual outlet manifold lasts and lasts and is quieter than a tubular header. In most cases, your stock cast iron exhaust manifold or a cast euro-manifold will offer excellent results when used with a Techtonics Tuned downpipe or euro-downpipe and sport exhaust system. (The exceptions to this are the ‘82 & up Scirocco, ‘83-’84 GTI/GLI single outlet manifolds.) The difference in power output between the best headers and the stock or euro-manifold/Techtonics Tuned downpipe combination is quite small.

Techtonics Tuning has a downpipe for use on the early VW’s with stock catalytic converters. A direct replacement on early cars with a stock dual outlet manifold or cars that have been fitted with the dual outlet manifold, this downpipe will “keep you legal” while adding about 8% more horsepower to a stock motor. Something else to consider: Due to the rocking motion of a transverse mounted engine, it is difficult to make a header that will hold up well. Tubular headers just do not last for most people.

BBM is very pleased to offer you Techtonics Tuned Exhaust for the earlier VW’s. This system doesn’t make as much “advertised” horsepower as our competitors claim their’s does. However, in terms of “real” dyno tested power Techtonics Tuning systems have the competition marking their words.

Another plus for the TECHTONICS TUNED exhaust is that all parts for the system are available separately. How do they fit? With more than 20 years of refinement TT systems fit better than the competitions. All systems have a resonator as well as a muffler to dampen out harsh sound levels.

Stainless Steel Exhaust Systems:

Simply the best fitting and longest lasting exhaust system available for your VW. With over 20 years of refinement and upgrading we are able to offer a * Limited Lifetime Warranty on all stainless steel cat back exhaust systems. Our latest systems are made of 304 stainless steel. This includes the tubing, clamps, resonator, and muffler. Perfect for “salt belt” dwellers. Nobody gives you the options that TT offers. You can choose the sound level by ordering the system with 0,1 or 2 resonators (available for the Mk2, Mk3, Passat 16V & Corrado G-60).

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Understanding A Marine Exhaust System

Marine exhausts systems are an important and often overlooked part of a marine engine. Most vessels have a ‘wet’ exhaust system. Salt water is injected at the riser – the outlet for exhaust from the exhaust manifold. This mixture of exhaust gas and water is then passed through a series of bends until it exits the boat, preferably at the stern.

Exhaust gases mixed with salt water create a highly corrosive compound. This is why exhaust systems are commonly made using non-corrosive components such as nitrile rubber reinforced hose (brown – not green – stripe), galvanized steel, fiberglass or plastic. The purpose of these components, which vary in size and shape depending on the engine size and layout of the engine room, is to prevent hydraulicing of the engine. This is caused when an engine has filled with salt water which has entered via the exhaust and can cause extensive damage if left for more than two hours. Water enters the exhaust from wave action at stern and poor exhaust design. In some ocean conditions, such as a following sea, water can be forced back up the exhaust when the engine is not running. Poorly designed exhausts allow water to flow back and fill the waterlock/muffler box then up the hose into the exhaust manifold, through the exhaust valves and into the combustion chamber. With the engine full of water the engine cannot crank over as it is cannot compress water.

You will know your engine is hydrauliced if it will not turn over – generally after a long sailing period – and you have removed the starter motor and ensured it works. To remove water from inside the combustion chambers, first remove all injectors, crank engine over to blow water out, refit injectors, bleed injector lines, and start. Then leave motor running until exhaust sorted out.

Check to see that the riser is not coked up or corroded – a common problem. To check the exhaust riser remove the exhaust hose from the riser (often a difficult procedure) and look up the pipe to see if it is restricted by exhaust/salt build up. If build up is excessive the riser will have to be removed to check the engine end of the pipe. Coke can be scraped out to provide a short term fix although often the riser will have to be replaced. There are aftermarket systems which vary in quality. Make sure you fit the right design for the application.

Ensure your water-lock is low enough and big enough to hold all the water in exhaust system. Is there a gooseneck or central vertical loop in the exhaust hose at the transom exit? Is there a siphon break and is it functioning properly – no leaking valves?

Exhaust gas is poisonous and can cause sea sickness and headaches. Replace any faulty parts immediately. Use double hose clamps on each joint or, preferably, super clamps, bolt style, and exhaust cement if need be. Hot sections should be lagged with fiberglass tape to prevent burns.

Beware of asbestos lagging. Many older vessels and marine engine installations had exhaust systems that were lagged with asbestos tape and rope. Asbestos sound-proofing was also common in older boats.

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